In brief

Prove singulation, orientation and release at the actual receiving tool. Challenge normal cluster sizes, multiple parts and required polarity confirmation.

For bulk presentation using magnetic-component separation and feeding, a short trial that reproduces the difficult condition is often more useful than a long list of nominal specifications.

On the production floor

Compare options in the conditions where they must work — Magnet Feeding Systems

Plan magnet feeding systems around real component variation, bulk condition, orientation, usable delivery rate and the downstream interface. Discuss representative part trials with Sorting Solutions. A useful shortlist should show how every option copes with component geometry and variation for magnetic-component separation & feeding and escapement and downstream pick interface.

Discuss your application
Your comparison

Ask every supplier the same questions

Decision to resolveEvidence to compare
What magnetic condition reaches the feeder?Part revision and supplied magnetic condition.
How are clusters or stacks separated?Normal clusters, stacks or trays.
Which face or polarity must be delivered?Required orientation and polarity decision.
What contact and damage are acceptable?Cosmetic and edge-damage acceptance examples.
How will the magnet transfer to the process?Pickup, release and nearby-material arrangement.
What happens after a double or failed presentation?Double-part containment and recovery record.
Alternatives

Include simpler approaches to magnetic-component separation and feeding in your shortlist

Route to assessWhen it belongs in the comparisonDeciding check
Controlled stack or tray presentationSupplier packaging can preserve a useful starting condition for separation and pickup.Prove singulation, orientation and release at the actual receiving tool.
Bulk magnetic-part feedingReal production clusters can be separated without unacceptable damage or intervention.Challenge normal cluster sizes, multiple parts and required polarity confirmation.
Warning signs

Pause before choosing when…